It is a rough opening. Rough means about. It can be slightly larger or slightly smaller. Larger is generally easier to fill and make the door truly plumb.
Oh, so brute force is the only way. I guess that's what I'll use, then. Thanks for the help, it's very much appreciated.
Yeah I wouldnt call it brute force. What I was describing is a little more like surgery. The idea is that by drilling 2 or 3 holes through the lock lever cap, you might be able to flip the lock manually without wrecking the frame or the sash.
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